Mobile, durable and recyclable: The temporary bridge over the A57

Picture credits: © Stahlbau Trepels

 

Project

Steel bridge components receive high-performance and sustainable corrosion protection with duroZINQ.

A durable, low-maintenance, mobile, and recyclable solution is sought for the construction of a temporary bridge over the A57, one of NRW's busiest motorways. Consequently, 100 tonnes of steel at the Gelsenkirchen site will receive the Cradle to Cradle certified duroZINQ surface. Since June 2021, the bridge has been installed between the Meerbusch junction and Krefeld-Oppum for cyclists and pedestrians and is expected to be replaced by a new bridge in April 2022. The temporary bridge will then be available for further projects on a rental basis.

Realisation

A total of 13 deliveries of various steel components for the construction of individual segments of the temporary bridge arrived at ZINQ. The longest element measured almost 12.5 metres. Many components had to be dipped twice into the Gelsenkirchen galvanising bath. In advance, those involved had already agreed on their galvanising-compatible design, particularly regarding the necessary openings in the individual parts. According to customer specifications, ZINQ carried out and documented magnetic particle inspections to rule out surface cracks. The finished materials were then transported by haulage company to Stahlbau Trepels, where they were pre-assembled into segments ranging from 3 to 12 metres in length, then transported to the construction site by heavy goods transport, and finally, the temporary bridge was completed there.

 

„When we received the order for the mobile bridge with execution class EXC3, we toyed with the idea of a coating for corrosion protection. After initial discussions with the surface specialists at ZINQ, it was clear: for the stresses to which a temporary mobile bridge is exposed, duroZINQ hot-dip galvanising is the better alternative. This means duroZINQ is a high-performance and sustainable corrosion protection for steel, especially under mechanical stress occurring during assembly and disassembly or transport. After end of life, or EoL for short, for the material combination of steel plus hot-dip galvanising, multiple recyclings are planned – without loss of quality. duroZINQ is certified to the Cradle to Cradle standard and is therefore perfect for sustainable construction with steel. After this project, the individual segments will go into our rental pool, meaning they will be used for many more decades, possibly in entirely different configurations.“
Guido Küppers, Managing Director and Partner at Stahlbau Trepels

Client:
Stahlbau Trepels Ltd. & Co. KG

Powder coating

ZINQ Gelsenkirchen GmbH & Co. KG

Project management:

Mr Christian Mehlwitz, Regional Key Account Manager
Telephone: +49 178 3876-140
E-mail: christian.mehlwitz@zinq.com

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